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Category
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Comparison
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Quality
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Both processes
are equal in consistently achieving stress relief goals which
are:
- Controlling
distortion following machining
- Controlling
delayed distortion
- Reducing
premature fatigue
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Operating
Procedure
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Similarities
between processes:
- Both
use general overall procedure refined to treat workpiece based
on material, weight, and thickness
- Both
have an optimum energy zone with third-party support
- Both
require a dwell period at the optimum energy level
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Support
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Both processes
produce similar results as proven in five different ways:
- U.S.
Department of Energy investigated Meta-Lax and wrote a Tech
Brief which stated "Meta-Lax is a proven substitute for
80-90% of the heat-treatment stress-relief applications."
- Commercial
heat treaters that own and confidently offer Meta-Lax processing.
One reference letter stated "There no longer are any doubts
that Meta-Lax can relieve thermal stress."
- Companies
that own and use both a furnace and a Meta-Lax system including
Boeing, General Motors, and National Machinery.
- Thousands
of companies that have conducted their own side-by-side comparisons
and continue to use Meta-Lax processing including US Army and
Navy, NASA, and Grumman Aerospace.
- Developer
Bonal Technologies' own firsthand experience using Meta-Lax
processing in its own planer-mill machine shop.
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Capacity
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Meta-Lax
processing is nearly limitless in size and weight capacity, treating
almost anything from tiny pacemakers valves to large, heavy 1,000,000
lb. rock crushers. Furnaces have limitations in both size and
weight.
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Side
Effects
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Meta-Lax
processing eliminates unwanted heat side effects including:
- Treatment
distortion
- Change
in mechanical properties
- Scaling
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| Certification |
Meta-Lax
stress relief monitors and plots the harmonic curve of the stressed
workpiece until it shifts and relocates to a new "stress-free"
frequency location. Stability of the harmonic curve certifies stress
relief is complete. Both processes were originally verified as consistently
effective based on workpiece field performance. |
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